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FLOW MEASUREMENT MANAGEMENT
Meet COSMOS, the hub for modern measurement data management. COSMOS has been designed to unify and magnify FLOWCAL® and TESTit® data and workflows by seamlessly connecting field and enterprise systems. This integration ensures data quality, measurement integrity, and audit-ready traceability.
Benefits
Native Web Application
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Native Web Application
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Native Web Application
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Benefits
Centralized Data Management
User-Friendly Access
Complete Field Data Capture
Secure & Auditable Compliance
Actionable KPIs & Insights
Seamless & Scalable Integration
Centralized Data Management
Consolidates volumetric, metrology, and field data from FLOWCAL, TESTit, PROVEit®, and the ACM® polling engine into a single, unified platform, eliminating silos and improving visibility.
User-Friendly Access
A structured, intuitive web interface allows users without specialized technical expertise to access critical measurement information, expanding adoption while reducing operational costs.
Complete Field Data Capture
Streamlines automated data acquisition through ToryBridge™ and ACM integrations, while also supporting secure manual entry for non automated equipment, ensuring complete and accurate data coverage.
Secure & Auditable Compliance
All field and manual data is validated, traceable, and fully auditable, with role-based access controls that protect data integrity and support regulatory compliance.
Actionable KPIs & Insights
Delivers meaningful KPIs that support team evaluation, faster decision-making, and proactive identification of measurement and operational issues.
Seamless & Scalable Integration
Easily exchanges measurement data with third-party enterprise systems via APIs or file generation, while its modular, scalable architecture supports multi-system deployments and future growth.
Managing
operations is complex.
COSMOS makes
it simpler
Managing measurement data is complex. COSMOS makes it simple. COSMOS centralizes measurement data, automates reporting, and provides real-time visibility across your organization—and even to external stakeholders. With built-in KPIs, dashboards, and interactive visualizations, teams can quickly access the insights they need to make better decisions.
Built on industry best practices, COSMOS helps standardize workflows, improve efficiency, and ensure data accuracy. The result is a more streamlined operation that is always audit-ready, making compliance faster, smarter, and more reliable than ever.
COSMOS Modules
Measurement
Metrology
Advanced
Essentials
Collaboration
Advanced
Measurement
Data Entry
Capture measurement data with confidence using a clean, intuitive interface. Input tank levels, laboratory results, product quality, and scale data using customizable forms tailored to your operations, then seamlessly transfer all information to FLOWCAL for immediate processing and instant access to the processed results.
Element View
Get instant clarity on measurement performance at any level of your operation. View the most relevant FLOWCAL data for meters, locations, lists, or closing groups through intuitive visuals showing flow trends, volumes, balances, inventories, and exceptions, so teams can spot issues faster.
Exception View
Focus attention where it matters most by surfacing only the exceptions identified by FLOWCAL. Quickly filter issues by meter, exception type, or severity, see ownership and actions taken, and give measurement teams a easy-to access, clear, prioritized view of what needs review and resolution.
AI-Assisted Exception View
Reduce exception workload. COSMOS AI learns from your historical FLOWCAL exception resolutions to suggest the most likely status for each exception with a confidence score, then it allows automatic updates based on your threshold, pushing changes to FLOWCAL in one click.
Uncertainty Estimation
Quantify measurement confidence instead of relying on assumptions. Evaluate uncertainty at both the system and ticket levels for gas and liquid measurements using industry-standard models. Gain clear visibility into trends and the contributing factors, empowering teams to assess performance, and make confident decisions.
Quality Analyzer
Take the guesswork out of quality validation. Automatically analyze gas and liquid samples from FLOWCAL using statistical controls to highlight outliers, visualize trends, and inhibit problematic samples in one click. With clear visuals, flexible thresholds, and fast filtering, teams can validate quality faster.
Specialized KPIs
Turn measurement performance into clear, actionable insight. Specialized KPIs combine real-time indicators and trend analysis to track reconciled volumes, energy values, meter sizing, and system classification across your operation. By revealing anomalies and performance deviations early, COSMOS helps measurement teams make data-driven decisions.
Metrology
Transmitters Monitor
Keep transmitter health visible and under control. Centralize calibration and inspection data into clear trend views that highlight deviations before or after adjustments. With activity summaries and flexible date filtering, COSMOS makes proactive maintenance and compliance easier.
Meter Factor Control Chart
Maintain confidence in meter performance with continuous calibration insight. Track meter factors over time using configurable control charts that validate proving results, highlight deviations, and consolidate runs into a clear statistical view. COSMOS turns calibration data into intuitive visuals.
Specialized KPIs
Metrology Specialized KPIs turn TESTit activity data into intuitive dashboards that highlight execution status, scheduling performance, and overdue tasks. With clear visuals and flexible filters, teams can spot delays early, balance workloads, and manage metrology performance with confidence.
Gas Analysis Validator
Validate gas quality with confidence and consistency. The Gas Analysis Validator evaluates repeatability and reproducibility of gas components using industry standards, automatically confirming whether measurements meet defined acceptance criteria. COSMOS helps teams ensure reliable gas quality data and standards-based compliance.
Uncertainty Simulator
Simulate and understand measurement uncertainty before it becomes risk. Model total system uncertainty for orifice, turbine, and ultrasonic meters by analyzing the contribution of each device, with instant visual curves and downloadable reports. Every simulation is stored for comparison and traceability.
Tank Capacity Table Management
Simplify tank capacity table creation without compromising compliance. Generate FLOWCAL-ready capacity tables, visually compare new and previous versions, and assign them to devices with ease. COSMOS streamlines table management while preserving accuracy, consistency, and traceability across your tank measurements.
Advanced
ToryBridge
Connect field data to FLOWCAL without friction. ToryBridge captures volumetric data directly from flow computers, tank telemetry, and flat files, then securely converts it into FLOWCAL-ready CFX files. By automating data acquisition at the source, it ensures accurate, auditable measurement data flows.
Smart Forms
Create powerful digital forms without the complexity. Smart Forms let teams build dynamic, drag-and-drop forms enriched with FLOWCAL and TESTit data, calculations, and advanced logic all in one secure workspace. COSMOS streamlines data capture, collaboration, and traceability across measurement workflows.
File Export
Deliver the right data, in the right format, exactly when it’s needed. File Export lets teams generate customized reports from FLOWCAL, TESTit, and COSMOS on demand or on a schedule, with full control over format, filters, and delivery. COSMOS makes reporting seamless, and reliable.
Report Scheduler
Automate report delivery without overloading your systems. Report Scheduler lets teams run and distribute FLOWCAL reports on demand or on a defined schedule, with flexible timing, parameters, and email delivery options. By managing execution within COSMOS, it ensures consistent reporting.
Data Monitor
Maintain real-time visibility into field communications. Data Monitor centralizes device status from ACM and ToryBridge, highlighting offline or inactive flow computers and field equipment at a glance. COSMOS helps teams proactively detect issues and safeguard operational continuity.
FLOWCAL / TESTit API
Connect FLOWCAL and TESTit data to your enterprise ecosystem without exposing or compromising the databases. The FLOWCAL APIs provide secure access, enabling third-party applications to retrieve volumetric, chromatography and exception details while TESTit endpoints deliver metrology schedules and forms.
Volumetric Controls
Originally designed to comply with Mexican regulatory requirements, this module can be used to simplify regulatory reporting with confidence and consistency. Volumetric Controls consolidates volumetric and financial data from COSMOS, FLOWCAL, and ERP systems to generate standardized XML reports.
